Jaffas 2.5 classic, chat

[Scott.T]

How are you mounting the turbo as doesn't look like a Subaru 'Flange'......loverly word that, almost as good as 'Moist'......

[2-jaffacake-tone]

got my dash back from being flocked done a quick dummy up.



the end of next week the car is going away for the underside to be shotblasted and painted

Looking good Tone

[2-jaffacake-tone]

just brought another block and some wisco pistons rings etc :
so there may be a 2.0 cdb for sale soon

[C. J.]

EJ22t by any chance ?

[Dyney]

Originally Posted by 2-jaffacake-tone

just brought another block and some wisco pistons rings etc :
so there may be a 2.0 cdb for sale soon

*cough* Oi!!!!

Oooh, FIGHT!

[2-jaffacake-tone]

Originally Posted by C. J.

EJ22t by any chance ?

nope

Originally Posted by Dyney

*cough* Oi!!!!

not sure you can aford it ian, its clean now! so its got to be worth aleast tripple :P

[Dyney]

And to think I didn't charge you for picking it up, stripping it or storing it

[C. J.]

Originally Posted by Dyney

And to think I didn't charge you for picking it up, stripping it or storing it

Never to late to send a bill !!!!!

[2-jaffacake-tone]

dyney, IF i sell the cdb you will have 1st refuesel the same price you sold it to me so stop worrying! as i explaned by txt not sure what i am doing and not selling untill i do!

[C. J.]

Originally Posted by 2-jaffacake-tone

just brought another block and some wisco pistons rings etc :
so there may be a 2.0 cdb for sale soon

2.5 CDB with threads for SMG studs & its sitting at surrey !

[2-jaffacake-tone]

maybe :P

[2-jaffacake-tone]

been very busy this week so after work tonight we striped the engine, suspension,petrol tank, doors ect as its going away tomorrow to be sand blasted to remove all the under sealer







also have subframes blasted aswell, so striped these down ready

[stiggy]

That was a long night mate but looks like it was worth it.

Another long night in Jaffaville. Gonna be well worth it though mate.

[simonairheadz]

mate you dont cut corners do ya!
its gonna be fantastic

[Greig]

Hope you can remember where everything goes!!

[Jolly Green Monster]

Coolio!

Quality Jaffa, its going to be one fine scoob.
now pull your finger out and get on with it

[2-jaffacake-tone]

its at the worst point at the mo, so evreythink from now on will be assembling and putting it back together, should have it back in a week

[2-jaffacake-tone]

got tyres


also went up to the blasters today to cut the front screen out, iam now looking at getting a heated front windsrceen so i can do away with heater vents/motor/matrix/box and wireing .

Mate, love those tyres, wish they did them in my size

They are proper blingy

[2-jaffacake-tone]

got my block now its a 2.0 closed deck block linered to a 2.5



an a set of wiseco pistons

[C. J.]

Have you got a crank yet ?

[2-jaffacake-tone]

not yet .. need crank,rods,cams,1 piece valves then the engine can be thrown together

rcm headstuds for sale at the mo so i can get smgs ones

[C. J.]

Have some nitrated sti 9 rods with apr 200 bolts if your interested .

[2-jaffacake-tone]

Picked the shell up this weekend, to say i was unhappy with the result was an understatment, they couldnt remove the undersealer all over as planed, the parts they did remove they primed, 3 of us today started the massive job of scrapping the undersealer and prepping by hand

[BIG"E"]

So why couldn't they remove the underseal by sand blasting?

I hope you didnt pay them too much.

Bloody hell mate looks like a job & a half

[Greig]

That looks like it's going to be hard going, good luck!
What are you going to do with it when it's bare metal??

[2-jaffacake-tone]

i didnt pay anythink!!

when all underseal off will be primed and panited white

[Greig]

Bit more weight saving then!!, won't be driving it in the rain then!

[2-jaffacake-tone]

also i have now sorted fuel pump plate an made some neat holes.


still playing about with the custom wiring loom iam removing all the unnecessary wires (i hope it all still works its not my strong point
no radio,heaters,elecric windows,mirrors,central locking interior light abs aircon,airbags etc

[2-jaffacake-tone]

had the subframes an diff support sand blasted and primed

now painted

re-bushing the suspension using powerflex bushes, hopfully here tomorrow from demon tweaks.

Originally Posted by 2-jaffacake-tone

had the subframes an diff support sand blasted and primed

now painted

re-bushing the suspension using powerflex bushes, hopfully here tomorrow from demon tweaks.

Now thats Jaffa Style

[2-jaffacake-tone]

I picked up my twisted kit yesterday, a drive to manchester an back with a slight hang over seem to be driving for years!!. Quality tig welding well worth the trip up there.

Hes made this all custom so i have plently of clearance for 6 speed gearbox also so i have enough room around my fuel rails, iv also had the center section modified to full 3inch.









Also managed to get hold of some windey windows out of an RA i can now ditch the electric motors The plan for the rears windows to make some brakets up to hold them up permanently, Also managed to get some fiberglass doors!!
nice an simply window winders!!


still been sorting out the mess of a shell, cut quite a few brakets and a few unnessasery double skins, the most noticeable one to the eye is the pitch stop mount bracket.because iam running group N mounts i can now ditchit all together



still waiting on suspension bushes got whiteline lower balljoints an track rod ends

[Scott.T]

Looking good mate...
Love the orange bits for underneath

[Tyler]

Coming along real nice mate...

[2-jaffacake-tone]

getting there slowly, soon as its painted the fun part begines trying to find all the bits to put it back together. i got boxes of bits evreywhere.

[2-jaffacake-tone]

The loom is all done just started wraping it all back together, iv managed to lose 5kg out of the loom.
iv lost all luxuries.
Air Bag
ABS
radio
heater/A.C
elc mirrors
windows
heated rear screen
central locking
also things like parking brake applied warning, brake fuild low warning, elc headlamp aim intera light.

I should have Lights and engine mangement (if iv done it right)




ordered a few bits from rcm,lateral loads of gaskets,top an bottom hoses, oil feed restrictor for the turbo,fuelab billet fuel filter ,also ordered my 1st bit of cosworth. a Cosworth Billet Timing Belt Guide.
still waiting on suspension bush kit, anti lift kit, subframe locking bolts.

I am on the hunt for some alloy lower arm (cheep) if anyone know of some,

HOPFULLY the underside of the shell being Painted on friday

still white!?! maybe lol

[Anger]

Whats the lower alloy arms your after

These http://www.japperformanceparts.co.uk...ils.asp?ID=173

[2-jaffacake-tone]

yes mate. just not at that silly price thou lol

[Anger]

Got them off the RA

[2-jaffacake-tone]

i need to pick steering rack up off you aswell, pm what u want for them, an i will pick it all up in one go

Getting closer all the time mate

[2-jaffacake-tone]

Massive thanks to dyney for the help today in getting the shell ready for the bodyshop



primer going on



white going on

[Scott.T]

Looking good Tone...wish I could do that to mine......
I'm stuck with laying on my back with a brush and a can of smoothrite.

[Anger]

Looking good Tone

Hows £40 sound for them

[2-jaffacake-tone]

cheers mate, sounds sweet will give you a txt about collection .

[stiggy]

Looking really good, coming along nicely

[Steve_PPP]

looking good mate, bet you can't wait to start putting it all back together now!

[2-jaffacake-tone]

so today the plan was to sprip down the suspension right down the the hubs replace bearings if needed clean and paint (thanks stiggy)

i started on the rear to find that the new rear brakes wont fit on my rear hubs so need to sort diffrent hubs out

so i thought i would get on with the fronts untill the driveshaft wouldnt come out of the hub , so had to give it a bit of persuasion (over 10 tones!) but it came out. so they got cleaned up and painted .
also made a start on removing glass and door handles, to swap to fiberslass doors

[2-jaffacake-tone]

before i can get the inside painted i need to finish the firewall and the rear panel. also got to cut the front pannel about for the fmic piping remove the battry tray then the engine bay can be painted aswell

a few pics

Looking very nice Tone.

Good to see some "jaffa" going on there already too

[2-jaffacake-tone]

back off my holiday
When i was away my suspension bushes turned up.so iv started to re-bush.
done things the wrong way round really should off removed the old bushes before i got the units painted having to be very carfull

my plan

drill out center



then run a hacksaw throu the outer sleave

[C. J.]

looks like the plan worked

[2-jaffacake-tone]

now finished the firewall








Slight change of plan with the converting to windey windows
going for somthink lighter

rear


front drivers side


perpex The windows will be up all the time, i have a little sliding window hatch for the drivers side.


hopfully should be getting my fiberglass doors very soon as there are now ready


my block is away at the moment havinging some work done on it.

Cracking stuff Tone.

This is one hell of a thread matey

Perspex windows, fiberglass doors, with you built like a racing whippet 600+bhp. Will this thing stay on the tarmac? As most of the fast cars have names i think we should start a thread on Jaffas car. I think a good one would be The JAFFA imaginative eh . With a badge on the boot saying you have just been Jafferd

Clockwork Jaffa

I can just see tone with a bowler hat on

Great work Tone.
There was a carbon prop shaft on piston heads the other week, might be worth a look, as your going lightweight.

It was once............. twice............... three times he posted.

And I lurrrrrrve yoooooooooooooooooooooo

[C. J.]

Is that what you wanted

[2-jaffacake-tone]

Thanks guys. Still cutting bits out of the shell! The inside and bay are being preped next week ,hopefully painted the week after I hope .

There you go Tone, you were missing the very last bracket on the image code.

Either that or you have become the new post whore

[Tyler]

Loving it Tone... Its coming along nicely...

[2-jaffacake-tone]

Lol can you delete please. Soz on my phone :s

[Dyney]

So I spent ages rubbing that wheel arch down and you went and cut half of it out !!!

Originally Posted by 2-jaffacake-tone

Lol can you delete please. Soz on my phone :s

Done mate, no problem

Originally Posted by Dyney

So I spent ages rubbing that wheel arch down and you went and cut half of it out !!!

He knew that the more you rubbed off the easier it would be to cut

[2-jaffacake-tone]

Lmao sorry dyney

picked up inlet manafold witch has had wedge welded on

[Nick]

whats the wedge for?

[2-jaffacake-tone]

hi nick, the wedge is used because i am turning the inlet manafold round so the throttle body faces the front the wedge is used to to i have more clearance away from the bonnet with the front mount pipe work

the picture dosent show clearly that its wedged.

tone

[Jolly Green Monster]

nice work

if you are intending running a standard idle valve you might need to cut some of the bonnet for clearance.

Simon

[2-jaffacake-tone]

Cheers si, I have de-skined an aly bonnet, I also plan to heat up the outlet on the icv and rotate it down slightly, I think things are going to be tight as I plan on useing manafold spacers. Is there a limiting factor useing a ph1.5 manafold as the pelum is quite small.

[Jolly Green Monster]

if too tight just remove ICV and blank it off.. I am not using one at the moment although fitted to block the hole.. not had time to sort.

yes pelum could be an issue.. the cossie one does appear to work very well.. I am using a version 1 widdenned (bigger still pelum) and adaptors to fit my v6 heads.. whcih appears to work as well as a cossie manifold.

Simon

[2-jaffacake-tone]

cossie one would be good, but i have had sti 3/4 heads gasflowed an rebuit also have brought rcm uprated retailers an springs an rcm vernier pulleys

id like to go avcs really but will wait for when i go 2.35.


my new buy

[scooby999]

Originally Posted by 2-jaffacake-tone

cossie one would be good, but i have had sti 3/4 heads gasflowed an rebuit also have brought rcm uprated retailers an springs an rcm vernier pulleys

id like to go avcs really but will wait for when i go 2.35.


my new buy

looks quick!!!!

[2-jaffacake-tone]

Originally Posted by scooby999

looks quick!!!!

it will be what iam towing it with

[Jolly Green Monster]

not seen a tow bar on the scoob yet? world towing land speed record?

[C. J.]

http://www.towsure.com/product/5598-...eza__93-Dec_00

[2-jaffacake-tone]

might of brought a bmw b3 alpina, stick a tow bar on that lmao

[AndyWRX]

comming along nicely mate

[2-jaffacake-tone]

cheers mate.

still cutting more weight out of the shell



started to clean up throttle body wedge



got my block back form being decked , my clyinder heads have gone away to be crack checked,new vavle guides an gas flowed an bigger valves to be machined in.

[2-jaffacake-tone]

finished porting the inlet manafold now, the heads are away being gasflowed at the moment also having bronze valve guides fitted, larger valves, 3 angle seats, also having shimless buckets made up also the combustion chamber is being machined to suit a 2.5

got by block back from being decked only needed 4/5 thou off to make it flat .

the rear panel is almost done,

[2-jaffacake-tone]

still needs neating up cutting out ect hoping to start preping for paint next week

[2-jaffacake-tone]

as some people know iv moved house so not much has happened to this, but i do have n update with pics soon as iam online (not on phone) hopfully this week i will post up

[Steve_PPP]

nice one Tone, as long as its still moving in the right direction

Looking forward to seeing more updates mate

[2-jaffacake-tone]

Right well the engine bay,inside an boot have been painted, hopfully the v8 mx5 will be coming off the back ramp so i can assemble my suspension

Iv brought conrods an a set of lumpy cams the only thing stopping the engine being built is a crank an head bolts .

will get some pics of the painted shell tomoz










a checky pic of inside boot will get more when the car is out of the booth

[BIG"E"]

looking good Tone


You've still got 8 months 3 weeks to finish.

[2-jaffacake-tone]

Originally Posted by BIG"E"

looking good Tone


You've still got 8 months 3 weeks to finish.

better pull my finger out then

just trying to find where i put all the bolts lmao

A few pics, the mazda is on its wheels so i have nicked the ramp, didnt attened jap bash as i wanted to get a few hrs on mine

[2-jaffacake-tone]

might need a hand/arm or two if any one fancys helping me out, really wanna start putting it back together.

[Mortster]

I'll zip down the A21 one night if you need me Tone, just let me know when.

Im free and able ,as not working at moment
Let me know, as im bored silly with daytime TV

[666subaru]

We could pop down and help in some way buddy

[BIG"E"]

I will help you mate.

I just want to see the scoob in Germany.

Dont know what good I would be though,

I can make a good cupa.

[Nick]

if i can help in anyway mate just shout,after all you've done me plenty of favours